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Ballistics and Tool Mark Analysis

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History

Calvin Goddard ana­lyz­ing ballistics evidence.

Smithsonian Institution Archives, Accession 90 – 105, Science Service Records, Image No. SIA2007-0458

The for­mal use of firearm iden­ti­fi­ca­tion in U.S. courts dates to the late 19th cen­tu­ry, with one of the ear­li­est doc­u­ment­ed cas­es occur­ring in 1879, when a bul­let was matched to a spe­cif­ic weapon. By the ear­ly 1900s, foren­sic exam­in­ers began rec­og­niz­ing that firearms leave unique mark­ings on bul­lets and that car­tridge cas­es could be used for iden­ti­fi­ca­tion pur­pos­es. Calvin Goddard, con­sid­ered a pio­neer in foren­sic bal­lis­tics, helped estab­lish the Bureau of Forensic Ballistics in New York City in 1925. 

The for­mal­iza­tion of bal­lis­tics analy­sis accel­er­at­ed when the FBI estab­lished its crime lab­o­ra­to­ry in 1932, which includ­ed a ded­i­cat­ed firearms iden­ti­fi­ca­tion unit. During this peri­od, courts increas­ing­ly accept­ed bal­lis­tic evi­dence under the Frye stan­dard (estab­lished in 1923), which required gen­er­al accep­tance with­in the rel­e­vant sci­en­tif­ic com­mu­ni­ty. The field became more for­mal­ized with the cre­ation of the Association of Firearm and Tool Mark Examiners (AFTE) in 1969, which brought stan­dard­iza­tion to the field. 

From the 1970s through the 1990s, foren­sic bal­lis­tics saw evolv­ing tech­niques. Comparison micro­scopes became stan­dard equip­ment for tool mark exam­in­ers, and the AFTE devel­oped for­mal the­o­ry and cri­te­ria for iden­ti­fi­ca­tion. Courts gen­er­al­ly accept­ed firearms and tool mark evi­dence with lim­it­ed sci­en­tif­ic scruti­ny, and the first com­put­er­ized bal­lis­tic imag­ing sys­tems were intro­duced in the 1990s. The Daubert stan­dard estab­lished in 1993 result­ed in increased scruti­ny of bal­lis­tics evi­dence and raised the bar by requir­ing sci­en­tif­ic reli­a­bil­i­ty, not just gen­er­al accep­tance. The 2009 National Academy of Sciences report Strengthening Forensic Science in the United States ques­tioned the sci­en­tif­ic foun­da­tion of firearm analy­sis, and the President’s Council of Advisors on Science and Technology (PCAST) report in 2016 fur­ther crit­i­cized the empir­i­cal basis of forensic ballistics. 

Several notable cas­es have shaped the evo­lu­tion of bal­lis­tics evi­dence, includ­ing People v. Fisher (1926), which rep­re­sent­ed ear­ly accep­tance of firearms evi­dence in New York. More recent cas­es like United States v. Monteiro (2006) and United States v. Tibbs (2019) have raised con­cerns about whether spe­cif­ic firearms can actu­al­ly be indi­vid­u­al­ly iden­ti­fied and con­nect­ed by the mark­ings left on bullets. 

The 2023 Maryland case (non-cap­i­­tal), Kobina Ebo Abruquah v. State of Maryland, rep­re­sents a sig­nif­i­cant chal­lenge to tra­di­tion­al bal­lis­tics tes­ti­mo­ny. The Maryland Court of Appeals ruled that a firearms exam­in­er in this case over­stepped sci­en­tif­ic bound­aries by testifying with ​“prac­ti­cal cer­tain­ty” that recov­ered shell cas­ings matched the defen­dan­t’s firearm. The court found that such a cat­e­gor­i­cal con­clu­sion lacked suf­fi­cient sci­en­tif­ic foun­da­tion and poten­tial­ly mis­led the jury about the reli­a­bil­i­ty of the evi­dence. The rul­ing estab­lished new stan­dards for Maryland courts, requir­ing exam­in­ers to acknowl­edge the lim­i­ta­tions of their method­ol­o­gy and pro­hibit­ing tes­ti­mo­ny that claimed to match a firearm ​“to the exclu­sion of all oth­er firearms in the world.” This land­mark deci­sion aligns with the grow­ing judi­cial skep­ti­cism of pattern-matching disciplines.

Standard of Care

Firearm and tool-mark ana­lysts spe­cial­ize in the exam­i­na­tion of firearms, ammu­ni­tion, and relat­ed evi­dence that estab­lish con­nec­tions between weapons and crimes. The start­ing point for exam­in­ers is to doc­u­ment phys­i­cal char­ac­ter­is­tics of a recov­ered firearm: make, mod­el, cal­iber, ser­i­al num­ber, and any mod­i­fi­ca­tions. Examiners then con­duct test fir­ings in con­trolled envi­ron­ments (typ­i­cal­ly with­in a water tank) to gen­er­ate ref­er­ence sam­ples of bul­lets and car­tridge cas­es. These known sam­ples are then com­pared with the evi­dence recov­ered from a crime scene using a com­par­i­son micro­scope that allows for simul­ta­ne­ous exam­i­na­tion of both bul­lets and cases.

Two test-fired cartridge casing being compared under a comparison microscope. Matching striations between the two can be seen.

Cartridge cas­ings under a comparison microscope.

The foun­da­tion of firearms iden­ti­fi­ca­tion is unique­ness — each firearm leaves dis­tinc­tive mark­ings on fired ammu­ni­tion. Rifling, a crit­i­cal fea­ture in firearms bar­rels, con­sists of spi­ral lands and grooves machined into the inte­ri­or of the bar­rel. Lands are the raised por­tions that pro­trude into the bar­rel, while the grooves are the recessed sec­tions between lands. As a bul­let trav­els through a bar­rel, the lands and grooves allow the pro­jec­tile to spin, improv­ing accu­ra­cy and sta­bil­i­ty. The lands and grooves leave unique stri­a­tion pat­terns on a bul­let’s sur­face. Examiners can mea­sure the num­ber of lands and grooves, their width, and the direc­tion of twist (right-hand or left-hand rifling).

Right-hand rifling caus­es the bul­let to rotate clock­wise as viewed from the gun user’s per­spec­tive, while left-hand rifling pro­duces coun­ter­clock­wise rota­tion. This dis­tinc­tion is appar­ent when exam­in­ing fired bul­lets and serves as a quick elim­i­na­tion tool when com­par­ing evi­dence. Manufacturers use var­i­ous rifling pro­duc­tion meth­ods, includ­ing cut, but­ton, broach, and ham­mer, all of which leave char­ac­ter­is­tic toolmarks that ​“indi­vid­u­al­ize” the weapon’s markings. 

Beyond com­par­a­tive bul­let analy­sis, firearms exam­in­ers study impres­sion marks left on car­tridge cas­es. The fir­ing pin strike, breech face impres­sions, extrac­tor and ejec­tor marks, and mag­a­zine lip scratch­es all pro­vide com­par­i­son points. Class char­ac­ter­is­tics nar­row the field of poten­tial source weapons by make and mod­el, while these indi­vid­ual char­ac­ter­is­tics can pos­si­bly link to a specific firearm. 

Modern firearm analy­sis tech­niques incor­po­rate dig­i­tal tech­nol­o­gy. Automated iden­ti­fi­ca­tion sys­tems like NIBIN (National Integrated Ballistic Information Network) allow for com­par­i­son of evi­dence against an exten­sive data­base of pre­vi­ous cas­es. 3D imag­ing tech­niques cap­ture sur­face fea­tures at a micro­scop­ic lev­el while chem­i­cal analy­sis process­es help iden­ti­fy gun­shot residue com­po­nents and uncov­er destroyed serial numbers. 

Examiners ulti­mate­ly study stri­a­tion pat­terns on bul­lets and impres­sion marks on car­tridge cas­es to deter­mine if they were fired from a par­tic­u­lar weapon, cat­e­go­riz­ing their con­clu­sions as iden­ti­fi­ca­tion, elim­i­na­tion, or inconclusive.

Concerns with Ballistics and Tool Mark Analysis

Photo by Eliezer Muller on Unsplash

There is con­cern with bal­lis­tics and tool mark evi­dence among the foren­sic sci­ence com­mu­ni­ty. The foun­da­tion­al con­cern is the sub­jec­tive nature of com­par­i­son meth­ods. Where DNA analy­sis relies on sta­tis­ti­cal under­pin­nings, tra­di­tion­al firearm and tool mark exam­i­na­tion relies heav­i­ly on the exam­in­er’s visu­al assess­ment and expe­ri­ence, often considered ​“pat­tern-match­ing” rather than a quantifiable science. 

Examiners often claim match­es with near cer­tain­ty, but research stud­ies have revealed vary­ing error rates depend­ing large­ly on exam­in­er expe­ri­ence, qual­i­ty of the evi­dence, and test con­di­tions. The 2009 National Academy of Sciences (NAS) report and 2016 President’s Council of Advisors on Science and Technology (PCAST) report both high­light­ed this issue, call­ing for more rig­or­ous val­i­da­tion stud­ies to deter­mine rates of false pos­i­tives and false neg­a­tives in real­is­tic lab conditions. 

Historical cas­es revealed instances where exam­in­ers failed to pho­to­graph com­par­i­son points, doc­u­ment elim­i­na­tion tests, or main­tain prop­er chain of cus­tody, mak­ing inde­pen­dent ver­i­fi­ca­tion impos­si­ble. Additionally, defense attor­neys often lacked access to qual­i­fied experts who could review the pros­e­cu­tion’­sev­i­dence, cre­at­ing an imbal­ance in tech­ni­cal exper­tise that disadvantaged defendants. 

Some courts have lim­it­ed the strength of con­clu­sions exam­in­ers can present to juries. Instead of claiming ​“iden­ti­fi­ca­tion to the exclu­sion of all oth­er tools,” exam­in­ers may be restrict­ed to statements like ​“the evi­dence is con­sis­tent with being pro­duced by the suspect firearm.”

Case Studies 

Charles Ray Finch

In February 1976, Richard Holloman was fatal­ly shot dur­ing an attempt­ed rob­bery at his con­ve­nience store out­side Wilson, North Carolina. The sole eye­wit­ness, Lester Jones, ini­tial­ly pro­vid­ed just a vague descrip­tion of three Black male assailants, one wear­ing a stock­ing over his head, anoth­er with a black cap, and the third with a wool hat. Despite this lim­it­ed infor­ma­tion, police quick­ly focused on Charles Ray Finch as a sus­pect based on a pre­vi­ous (and dis­missed) rob­bery charge and a wit­ness claim that Mr. Finch had been seen at the store hours before the robbery. 

Mr. Finch was arrest­ed the same night when police found him in a blue Cadillac, which did not match the witness’s descrip­tion of a black Pontiac. Mr. Jones iden­ti­fied Mr. Finch as the shoot­er in sev­er­al line­ups, but there were seri­ous flaws in the com­po­si­tion of the line­ups. As the case pro­gressed, Mr. Jones’ tes­ti­mo­ny became increas­ing­ly detailed and aligned with Mr. Finch’s appear­ance. During the tri­al, in June 1976, Mr. Jones claimed the shoot­er used a shot­gun, and pros­e­cu­tors rein­forced this with tes­ti­mo­ny about a shot­gun shell found in Mr. Finch’s Cadillac. 

The bal­lis­tic evi­dence proved cen­tral to both Mr. Finch’s con­vic­tion and even­tu­al exon­er­a­tion. Dr. Henry Haberyan’s autop­sy erro­neous­ly stat­ed in three sep­a­rate places that Mr. Holloman had died from ​“shot­gun wounds,” a crit­i­cal mis­take where the term ​“shot­gun” was used instead of ​“gun­shot.” At tri­al, Dr. Haberyan avoid­ed spec­i­fy­ing the weapon while tes­ti­fy­ing, but pros­e­cu­tors empha­sized the shot­gun the­o­ry in their clos­ing argu­ments. A Wilson County Medical Examiner’s review dat­ed February 17, 1976, cor­rect­ly stat­ed that Mr. Holloman was killed by gun­shot wounds from a pis­tol, not a shot­gun. When con­front­ed with this error in 2002, Dr. Haberyan acknowl­edged his mis­take and stated definitively: ​“The wounds suf­fered by Mr. Holloman were not caused by a shotgun.” 

The pre­sen­ta­tion of this evi­dence to the jury was also prob­lem­at­ic. A deputy sher­iff cut open a shot­gun shell found in Mr. Finch’s car dur­ing tes­ti­mo­ny so jurors could exam­ine the pel­lets, while the pros­e­cu­tor sug­gest­ed they were ​“just like or very sim­i­lar to the one that was removed from the body of Mr. Holloman.” However, an undis­closed North Carolina State Bureau of Investigations bal­lis­tics report found insuf­fi­cient sim­i­lar­i­ties between pel­lets from that type of shell and the bul­let frag­ments recov­ered from Mr. Holloman’s body. This report was with­held from the defense. 

For 43 years, Mr. Finch fought to over­turn his con­vic­tion. In 2001, the Wrongful Convictions Clinic at Duke University School of Law began rep­re­sent­ing him and uncov­ered the pre­vi­ous­ly sup­pressed evi­dence through a 1996 state law that required pros­e­cu­tors to turn over all inves­tiga­tive records. Counsel for Mr. Finch filed a motion in 2013 chal­leng­ing Mr. Jones’ iden­ti­fi­ca­tion, the taint­ed line­up pro­ce­dure, and the excul­pa­to­ry evi­dence that was with­held, but Wilson County Superior Court Judge Wayland Sermons, Jr. denied relief in 2014. In his deci­sion, Judge Sermons dis­missed the med­ical exam­in­er’s report and claimed that jurors were ​“in as good a posi­tion to con­sid­er the sim­i­lar­i­ty or the dif­fer­ence in the pel­lets as anyone.” 

When faced with the evi­dence that Mr. Holloman was killed by a pis­tol, rather than a shot­gun, pros­e­cu­tors shift­ed their the­o­ry and argued that Mr. Finch was still guilty because he was present, regard­less of the weapon used. This con­tra­dict­ed the the­o­ry pre­sent­ed at tri­al and the jury instruc­tions from tri­al, which specif­i­cal­ly required the jury to find that Mr. Finch ​“had a sawed off shot­gun and that he shot that gun” to con­vict him. The U.S. Court of Appeals for the Fourth Circuit found this evi­dence com­pelling, not­ing that Mr. Jones’ cred­i­bil­i­ty was severe­ly under­mined by his incor­rect tes­ti­mo­ny about the mur­der weapon and that there was no phys­i­cal evi­dence that impli­cat­ed Mr. Finch. 

In May 2019, U.S. District Court Judge Terrence Boyle vacat­ed Mr. Finch’s con­vic­tion and ordered his release. After near­ly 43 years of wrong­ful impris­on­ment, 81-year-old Mr. Finch left prison in a wheel­chair. He sub­se­quent­ly received a $2 mil­lion set­tle­ment from Wilson County in May 2021, a par­don of inno­cence from then-Governor Roy Cooper in June 2021, and his estate lat­er received a $7.5 mil­lion set­tle­ment from the North Carolina State Bureau of Investigation and an addi­tion­al $750,000 in state com­pen­sa­tion. Mr. Finch passed away in January 2022, less than three years after his release.

Sources

Kobina Ebo Abruquah v. State of Maryland, No. 10, September Term, 2022. Opinion by Fader, C.J. ; Ken Otterbourg, Charles Finch, National Registry of Exonerations, June 24, 2019; Report to the President Forensic Science in Criminal Court: Ensuring Scientific Validity of Feature-Comparison Methods, Executive Office of the President, President’s Council of Advisors on Science and Technology, September 2016; Brian J. Heard, Handbook of Firearms and Ballistics: Examining and Interpreting Forensic Evidence, July 11, 2008; Sally A. Schehl, Firearms and Toolmarks in the FBI Laboratory, Part 1, FBI Laboratory Division, April 2000; Paul C. Giannelli, Firearms and Toolmark Evidence, Faculty Publication, 1985; Firearms Analysis, Georgia Bureau of Investigation Division of Forensic Science.

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